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Subwoofer box calculator

Work out the enclosure a subwoofer actually needs — sealed, ported or bandpass, one driver or four, for a car boot or a living room — and see the response, the excursion and the cut list before you buy the MDF.

Diameter tells you almost nothing

The single most common question — what size box does a 12-inch sub need? — has no answer, because the number on the label is not a parameter. Two 12-inch drivers can want boxes that differ by a factor of three. What decides the box is the driver's compliance and damping: Vas and Qts, with Fs setting where it all happens.

A stiff, heavily damped competition driver (low Vas, low Qts) wants a small box and a lot of power. A loose, lightly damped driver (high Vas, higher Qts) wants a large one and gives more output per watt. The Thiele/Small parameters page goes through which is which.

A useful first check: the efficiency bandwidth product, EBP = Fs / Qes. Under about 50 the driver leans sealed; over about 100 it leans ported; between the two it will work either way and the choice is yours. It is a hint, not a rule — run both and compare the curves.

Sealed, ported or bandpass for a sub

Rough comparison for the same driver and the same amplifier.
 SealedPorted4th-order bandpass
Box sizeSmallest1.5–2× sealedLargest
Output near tuningReference+3 to +6 dB+3 to +8 dB, narrow
Roll-off below12 dB/oct24 dB/oct24 dB/oct
Transient responseTightestGood if tuned lowLoosest
Cone safety below tuningSafe — air load risesUnloads; needs a subsonic filterUnloads; needs a subsonic filter
Build difficultyEasyModerate — vent to get rightHardest — two chambers

If you only ever build one sub box, build a sealed one: it is the smallest, the most forgiving of a volume error, and the hardest to make sound bad. Build a ported one when you want the output and have the space. Build a bandpass one when a narrow band loud is exactly what you want and you accept that everything else is gone.

Car audio: the cabin is part of the system

A car interior is small compared with the wavelengths a subwoofer makes, so below roughly 50–60 Hz it stops behaving like a room and starts behaving like a sealed volume being pressurised. That is cabin gain, and it is worth something like 12 dB per octave as frequency falls — in a small hatchback, more than the driver's own roll-off.

Two consequences that decide real builds:

A home subwoofer gets none of this until much lower in frequency, which is why the same driver sensibly ends up in a bigger, lower-tuned box indoors.

More than one driver

Volume scales with the number of drivers, and nothing else does — two drivers that each want 30 litres want 60 litres between them, whether that is one 60-litre chamber or two 30-litre ones.

Wiring changes the amplifier's job, not the box. Two dual-voice-coil 2 Ω subs wired to 1 Ω draw more power and play louder, but the enclosure volume, the tuning and the port length are identical. Impedance is an electrical decision; the box is an acoustic one.

Where sub builds actually go wrong

  1. Using gross volume instead of net. The driver, the vent, the bracing and the panel thickness all take up room. An 18 mm-walled box loses roughly 10–15% of its outside volume to the walls alone, and the driver basket and vent take more. Tune for net.
  2. Ignoring excursion. A flat curve tells you nothing about whether the cone survives. Look at excursion against Xmax at the power you will actually use, especially below tuning in a ported box.
  3. Undersized vents. Air speed over roughly 17 m/s starts to be audible as chuffing, and a vent that noisy is also compressing your output. Aim for vent area near a tenth of cone area.
  4. No subsonic filter on a ported box. Below tuning the vent stops loading the cone and excursion climbs fast. A high-pass a few hertz below tuning is not optional.
  5. A leaky box. A sealed box with a leak is a badly tuned ported box. Seal every internal joint, not just the outside.

Frequently asked questions

What size box does a 12-inch subwoofer need?

There is no single answer, because box size follows from the driver's parameters rather than its diameter. As a rough starting point a typical 12-inch car subwoofer lands around 25–45 litres (0.9–1.6 ft³) sealed, or 55–85 litres (2–3 ft³) ported and tuned near 32–35 Hz.

Treat that as a sanity check on your calculation, not a substitute for it — two 12-inch drivers can want boxes three times apart.

Is a bigger box always louder?

Up to a point, and only in part of the band. A bigger sealed box lowers system resonance and gives more deep bass, but it also lowers Qtc — so output just above resonance falls, and past a point the bass sounds thin rather than deep.

A bigger ported box at the same tuning needs a longer vent and narrows the region where the port is helping at all. Past the alignment the calculator suggests, extra litres mostly buy a bigger box.

Do I need a subsonic filter?

On a ported or bandpass box, yes. Below tuning the vent stops loading the cone, excursion climbs steeply, and the driver can pass Xmax on content you cannot hear at all. Set the high-pass about 3–5 Hz below the box tuning.

A sealed box does not need one — the air spring keeps loading the cone all the way down.

Can I put two subwoofers in one box?

Yes. Give the chamber the sum of what each driver wants — two drivers needing 30 litres each need 60 litres together.

A shared chamber is simpler; separate chambers keep each driver on its own alignment if the other fails, and the divider stiffens the box for free. If it is ported, vent area scales with driver count too, which usually pushes you to a slot vent rather than round tubes.

Does the shape of the box matter?

For the low-frequency response, almost not at all. A sub box is far smaller than the wavelengths it makes, so only internal volume and tuning matter.

Shape matters for three other reasons: long thin boxes get internal standing waves in the upper bass, large unsupported panels resonate and need bracing, and the box has to fit where it is going. Avoid a cube and avoid a long tube, then brace the big panels.

Design your sub box

Enter the driver, pick an alignment, and spin the cabinet before you cut it.

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